| Building a Camera Helmet |
| Over the years, I've probably built at least 20 different camera helmets in my spare time and it always seemed that my latest creation was the best yet. That was, until I made a few skydives or BASE jumps with my new system and decided it would be "better" if I tweaked a few things to improve it. That's when I found myself deep in thought with an even newer idea and then it was off to the hardware store and fab shop to build the next version. The scrap pile of aluminum in my shed from all the old camera helmets is getting big enough that I'll have to take it to the recycling center soon. I guess a cameraman's helmet designs are constantly changing.
There are several parts of a cameraman's helmet, many of them far beyond the basics of having something to protect your skull and support a few cameras. I'll try to discuss each of them and list my thoughts on the best type of equipment to utilize. Keep in mind that new technology, materials, and hardware will surely render my ideas as outdated as time passes
Helmets - This is the framework of a camera helmet and should be carefully selected. Full-face helmets seem to be the most popular with more experienced cameramen because they protect your chin and also provide another area of your face (your chin) that can support a heavy helmet. Chins are often very sharp at the edge in comparison to your round head, therefore a full-face helmet utilizes your chin to prevent unwanted helmet tilting or panning around your head. The drawback to full-face helmets is sometimes the limited view, however most newer helmets don't have any problems with visibility. Make sure you purchase the lightest helmet you can afford. That often means carbon fiber or kevlar and these can easily cost $300-$700. If you're shooting BASE jumping air-to-air video/stills, don't get a built-in visor/shield as you'll probably never need to protect your eyes anyway. I shoot a lot of BASE jumping air-to-air and hardly ever use goggles, even when going terminal off the big walls. Another important quality is comfort. Remember that cameramen sometimes have to wear their heavy helmets for extended periods of time while filming skydives.
Camera Mounts & Enclosures - Since I video BASE jumps more than skydives, I probably over-design my camera mounts and enclosures a little. BASE jumping tends to be a bit more abusive towards electronic equipment due to the nature of the sport. I recommend that every jumper find a fast, reliable method for detaching their video, still, or both video and still cameras from their camera helmet. This is needed because cameraman will often require the use of either of these cameras in other areas such as editing or filming another project on the ground. You can build your own camera enclosures out of fiberglass and aluminum, or purchase a pre-packaged system from a helmet manufacturer. Unless you have tons of time or some serious expertise in building fiberglass or carbon composite enclosures, you're probably better off just buying a complete system. If you do decide to build them yourself, there are several designs on this webpage that may help. Typically, my baseplate is aluminum and my camera enclosures are made of fiberglass, although newer exotic materials and fabrication methods are available such as room temperature plastics and other composites.
Video and Still Cameras - Camera technology changes so much that it is difficult to recommend any particular system. However, size and weight are two very important concerns that should be scrutinized. Avoid things like bottom loading video cameras, floating lenses, proprietary cables, micro drives on still cameras (can't handle pressure changes adequately), and incompatible tape formats.
Ringsights - You can't go wrong with a Newton sight.
Still Camera Switches - More than likely, you'll be making your own still camera switch, although there are a few manucturers out there like Conceptus Camera Switches. If you are the technical type, you can purchase a remote shutter release cable for your camera, cut the wires, and solder on your own hand or mouth switch.
Video Camera Controls - If you have a compatible video camera, the best option at the time of this writing is CamEye
Accessibility Issues - It doesn't matter if you have the best looking or most expensive helmet with all the bells and whistles if you can't access the controls. Make sure your cameras are easily detachable, your buttons are easily accessible, and there are no snag points on the helmet. Cable connections should also be effortless and not require removal of other components. Think about how you'll use the helmet and do a dry run before you commit to any changes.
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| Camera Helmet Design #1:
General Information - This older design is typically used for Protec helmets or other semi-rigid to rigid helmets. Note that all helmet mounts on this page are designed to be used for skydiving, BASE jumping, or other extreme sports. One valuable feature of this design is that both video and still cameras can be quickly and easily removed when necessary (for home videoing or if you need to give the camera to your ground crew for BASE jumps). In addition, this system allows you to quickly rear-mount the camera systems for that new angle you've been looking for.
Basic Mounting Plate - Dimensioned below, this part should be permanently attached to your helmet. Your helmet must be able to support the weights and abuses that comes with jumping. A Protec helmet is a good choice, but beware of cracking around your basic mounting plate screws. Use the largest flat washers possible in this area. This mount serves as a stable platform to mount your removable plate that contains your cameras. Use four #10 screws to secure the basic mounting plate to your helmet, making sure to test the configuration of each part on your helmet before drilling. Use of cardboard replicas to simulate the mounting plates is advised to ensure that all parts will work well together.
Removable Mounting Plate - This plate is used to secure the video and/or still cameras and allow them to be removed from the helmet as a complete unit. With the video camera on top and the still camera on the bottom, camera alignment is ensured whether it is attached to the helmet, or removed from the helmet for personal use. The removable mounting plate is held in place by slipping it over the protruding screws on the basic mounting plate. Secure the removable mounting plate with four (4) 1/4"-20UNC brass knurled nuts for quick removal (available at most hardware stores). Note that the still camera is to be mounted upside down, which will not affect your pictures (other than confusing the person who develops your film).
Conclusion - If you need further assistance/details with this or any other camera design, feel free to email me. I can also fabricate the items below for you to attach to your helmet. This design is the intellectual property of Jason Bell and Vertical Visions LLC. |
 Front View (Click to Enlarge) |
 Side View (Click to Enlarge) |
| Camera Helmet Design #2:
General Information - This design was a modification to the Headhunter Jawz helmet to allow for quick removal of both video and still cameras, however the concept of this system can be used for just about any camera helmet. It does not require any additional modifications to the helmet other than the mounting of T-nuts inside the top to secure the removable plate. This design is also rear-mountable while maintaining video and still camera alignment and is quickly removed from the helmet (see Design #1 for details). An optional camera cover is recommended for any camera helmet to reduce tape flutter and protect your system. If you need further assistance/details with this or any other camera design, feel free to email me. This design is the intellectual property of Jason Bell and Vertical Visions LLC. |
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 Front View (Click to Enlarge) |
| Note that there are many helmets out there and many ways of mounting cameras to them. Ring sights, chin straps, tally light indicators, safety straps, mouth or hand switches, camera covers, wide angle lenses, and many other accessories must also be properly selected and correctly installed. |
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